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Aerospace · SLS 3D Printing

Lightweight SLS nylon drone chassis

Consolidating 15 parts into a single lightweight SLS print.

The challenge

A drone manufacturer needed to reduce weight and assembly time for their latest quadcopter frame.

Our solution

Through Design for Additive Manufacturing (DfAM), we consolidated the assembly into a single SLS nylon chassis.

The result

The new chassis is 40% lighter and eliminates hours of manual assembly labor.

Results

15 to 1
Part consolidation
-40%
Weight reduction
PA12
Material
Lightweight SLS nylon drone chassis

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