Aerospace · SLS 3D Printing
Lightweight SLS nylon drone chassis
Consolidating 15 parts into a single lightweight SLS print.

The challenge
A drone manufacturer needed to reduce weight and assembly time for their latest quadcopter frame.
Our solution
Through Design for Additive Manufacturing (DfAM), we consolidated the assembly into a single SLS nylon chassis.
The result
The new chassis is 40% lighter and eliminates hours of manual assembly labor.
Results
- 15 to 1
- Part consolidation
- -40%
- Weight reduction
- PA12
- Material

